Wire harness manufacturing is a high-tech manufacturing industry, which requires the use of advanced tools, systems and processes to ensure high quality and efficiency of production. In modern manufacturing processes, scientific management is very important, especially in industries that require a high degree of coordination such as wire harness manufacturing. Good tools, systems and processes can make production more accurate, controlled and efficient. This paper will introduce how to manage tools, systems and processes in wiring harness manufacturing, hoping to provide useful reference and reference for relevant practitioners.

1. Tool management

Tool management is very critical in wire harness manufacturing. It not only covers the rationality of the choice of tools, but also includes the use of tools, maintenance, update and other aspects.

1. Selection of tools

First of all, we need to choose the right tool according to the actual situation of the production line. In this process, we should combine the characteristics of the product and the requirements of the production line, taking into account the functions, prices, brands and other factors of different tools, so as to choose the most suitable tool. For example, you should choose a tool that is durable and stable in performance, while also taking into account the ease of use of the tool and whether it is suitable for the operator's habits.

2. Use of tools

In the wiring harness manufacturing process, the use of tools is very important. In order to ensure that the operator can use the tool correctly and safely, we need to carry out adequate operation training and guidance according to the use method and requirements of different tools. Especially for new tools, we need to introduce the operator in detail the use method, matters, precautions and common troubleshooting methods to ensure that the operator can use the tool correctly and efficiently.

3. Maintain tools

Some minor faults or damage may occur during use. Therefore, in the wiring harness manufacturing, we need to pay attention to the timely maintenance and repair of tools. Periodically check the status and performance of tools, find problems in time, repair or replace damaged parts, and ensure long-term use of tools.

4. Tool update

With the continuous updating of the technology of wire harness manufacturing, the tool system needs to be continuously upgraded and improved. Therefore, we need to procure advanced tools to respond to changing market demands. At the same time, we also need to eliminate backward tools in time to avoid unnecessary safety risks and inefficiencies to the production line.

2. System management

In the process of wire harness manufacturing, system management is particularly important. It can make production more accurate, smooth and efficient.

1. Process control system

The flow control system is the most critical and common system in the wiring harness manufacturing process. It can control and manage the entire production process, so that each production link is coordinated and optimized production efficiency. We need to use advanced software and set up a clear and detailed workflow to ensure that every step of the process can be presented perfectly, avoiding mistakes and bottlenecks in the production process.

2. Raw material management system

The raw material management system is also one of the important systems in the wire harness manufacturing process. It mainly includes raw material procurement, management, storage and other links. The use of advanced logistics systems, quality control systems, etc., to conduct unified management of materials to ensure that the quality and quantity of materials meet the needs of production. In addition, attention should also be paid to the follow-up treatment issues such as inventory, scrapping and recycling of raw materials to ensure the rational utilization of raw material resources.

3. Quality management system

The quality management system in wiring harness manufacturing is the key to ensure product quality. We need to ensure the stability, accuracy and consistency of product quality through strict and professional quality systems and processes. Adopt advanced management tools such as SPC, FMEA, etc., to monitor the quality of each link of the production process, and find and solve problems in time to ensure that there are no quality problems in the production process. We also need to carry out regular internal quality reviews, quality training and quality awareness to improve the quality awareness of the entire production team.

3. Process management

Process management is the most basic and important management in wiring harness manufacturing. Good process management can make the production process more smooth and efficient.

1. Process management

The process flow of wire harness manufacturing is often very complex, involving different processing methods, process flow, working links and so on. Therefore, in the production process, we need to carefully manage the process flow, establish complete manufacturing standards and results inspection steps. We should adopt advanced technical means, such as CAD, 3D modeling, etc., to optimize and improve the process to improve the efficiency and quality of production.

2. People management

Personnel management in wire harness manufacturing is also a very important part. We need to establish a sound personnel training and management system to improve the professional skills and work awareness of employees. Recruit suitable personnel, divide the division of labor according to different functions, and adopt appropriate incentive mechanism to improve the work enthusiasm and quality awareness of employees.

3. Risk management

Risk management in harness manufacturing is also critical. We need to analyze and evaluate all kinds of errors and risk problems in the production process one by one, and formulate corresponding risk control measures. We should strengthen the safety management of the production environment, provide safety education and training for employees, and ensure the safety and stability of the production process.

In SUMMARY:

Good tool, system and process management is an important factor in ensuring the quality and efficiency of wire harness manufacturing. We should pay attention to the selection, use, maintenance and update of tools, adopt advanced systems, conduct comprehensive management of the production process, optimize the process, improve efficiency, and strengthen risk management to ensure the continuity, stability and safety of production.